Skip to main content

First Bad Contractor Experience




I get to say "I told you so!" It is very bitter sweet.

First the good news :
The power trench is inspected, back filled and ready to continue in the spring after the power company puts our pole in. The pole has been delivered and is just waiting for them to come. Our trench has 4 hay bales in the end of it so we can easily just continue digging to the pole. The concrete contractor came and did the barn foundation. Now we have a place to run power and water to in prep for building the dome.
Backfilling the trench.
The trench is all smoothed out.
Footings are poured
Finished foundation ready to do water lines, install automatic waterer and backfill.

Now the comedy of errors, also known as, the bad news: 
Well... this is more of a general rant of how incompetent people are!

ACT 1: THE CEMENT TRUCK
The concrete guys built the footing forms and poured the footings BEFORE we filled in the power trench. They were well aware of what the LONG swath of disturbed dirt was from. It was a 4 FOOT DEEP TRENCH and is now filled with dirt that needs to compact over time. This is clearly not the best place to drive up the property to reach the foundation a day after it was raining. They know this and drove their vehicles up THE DRIVEWAY. Did they tell the guy driving the full cement truck? NOPE! The night before all this I told Mr. Dometastic it might be a problem because it does look a bit like a dirt driveway. He didn't think it would be a problem since they have a whole hay field to choose from and the end of the trench closest to the entry is marked with buckets. The buckets prevent you from driving straight up the line that was a trench. Then there are the guys that know that it was a trench 2 days earlier and can still see the conduit sticking out into the foundation hole. I put several yellow and white buckets over the hay bale filled end of the trench just so some idiot wouldn't drive over it! By now I am sure you know were this story is going....... YEP they tried to drive a cement truck weighing approximately 70,000 lbs ( that is the correct number of zeros) up the newly back filled power trench as if it was a driveway. SURPRISE! The back end sunk axle (or more) deep in the soft dirt. I got a frantic call from the foundation contractor about the stuck cement truck. They wanted to know if Mr. Dometastic could come lift the truck out of the hole with the excavator. Ummmmmm..... maybe..... if it decides to play today. I explained that due to its age it is a bit unpredictable but we could try. 40 yr old excavator hobbling to the rescue! It started right up after sitting for the last 4 months and pushed/lifted the cement truck back on to firmer soil. I sadly missed the action and don't have any video or photos.

Here are some photos of the aftermath of driving a 70,000 lb truck up a newly filled in trench..
It is hard to tell in the photos how deep the ruts are but they would swallow a small child.
Do you think they could have driven any closer to my buckets that are all alone in a big field? I will be connecting them with caution tape to make it even more obvious it should be avoided. Clearly buckets with rocks on top are not enough of a warning.

But wait.... there is more!

ACT 2: THE BARN FOUNDATION CONTRACTOR
I got my first taste of contractors not taking me seriously and completely ignoring me. I knew it was going to happen but hoped it wouldn't happen right out of the gate. I gave them a full set of plans and explained that there were a few unusual things we were doing. We went over everything verbally pointing things out on the plans. We very clearly discussed how much rebar was needed for a taller than normal back wall to the barn. The plans include a floor plan that clearly marks the doors (with sizing), where the utilities and water will be. We verbally discussed how the one interior wall would not connect to the perimeter on to allow us to install a cement culvert up on its end vertically. OK.... now I will list the errors that happened.
  1. They somehow missed that we were doing interior walls so gave us a quote that didn't account for them. We found out after we excavated and they were confused by the hole. (quote was given after looking at the plans and long detailed discussion)
  2. They connected the one inner wall footing to the perimeter. This means we won't be installing the vertical culvert to dirt like it is supposed to be installed for the automatic livestock waterer. Hope we don't have a frost issue in the future!
  3. They almost connected the stem wall to the perimeter wall as well but Mr. Dometastic was there (see ACT 1) to stop them.
  4. Mr. Dometastic was there when they were pouring the walls (see ACT 1) and didn't see the rebar we discussed but they insist that it is in the wall. 
  5. They forgot to put in ANY of the sleeves for utilities (NOT A SINGLE ONE) and had to go in after to drill holes through the foundation. 
  6. If Mr. Dometastic had not gone over for ACT 1 they would have made the openings for the horse stalls too small. Guys argued with Mr. Dometastic on site saying all the doors were the same size. Mr. Dometastic told them to look at the plans they had with them. OH! Oops! Almost had to break more concrete!
Ugggg! The slab for the barn storage area still needs to be poured and we have decided to do it ourselves. We will not be having him come back to finish that part. We will just wait until early spring and do it ourselves. This whole experience has pushed us over the edge in regards to hiring a foundation contractor for the dome. We have decided to do it ourselves even if it takes longer. It will not be a quick job no matter who does it. If we hire someone, they will need to buy all new materials to make custom forms just like we do. CUSTOM=EXPENSIVE  We will make mistakes doing it ourselves but I am confident it won't be a list like the one above. We will also not allow a repeat of ACT 1!

Comments

  1. oh no! you really have to be on top of them. Never assume they know what they are doing. And yes, they assume if you are a woman you don't know what you are talking about.

    ReplyDelete
    Replies
    1. It was pretty clear after the contractor was confused by the "extra walls" that he got very little out of our conversation looking at the plans. That's when Mr. Dometastic was forced into helping me communicate with the guy. This guy has been doing it for 40 years and came recommended. I think he assumed we were just an easy project he could just bang out in a day or two. He has done many barns before so he was on autopilot. He clearly didn't really look at the plans or listen to us. The more I think about it... it is good this happened on a small "non-critical" part of our build. It is an eye opener for us!

      Delete
  2. This comment has been removed by a blog administrator.

    ReplyDelete

Post a Comment

Popular posts from this blog

Construction Video and Geodesic vs. Monolithic Domes

While we wait as patiently as possible for spring to dig holes for our new perc tests my posts will be directed towards general dome related things. Most people I talk to know what a dome home is but are clueless about the different types of domes. This post is to help show the differences between geodesic and monolithic domes with a few pictures of each. The saying "a picture is worth a thousand words" is true and a video must be worth 100000 words. (Watch a video of a monolithic dome being constructed at the end of this post to really wrap your mind around the process.) Many people have asked me how a monolithic dome is different than a geodesic dome. The answer can be quite simple. A monolithic dome structure is all one piece and geodesic domes are made up of many pieces (triangles) connected together. Monolithic domes are sprayed concrete like some inground pools. Here are some photos of interior and exterior monolithic domes. Compare the above Mon

Radiant Heat and Drywall DONE!

  We are DONE with dry wall and everything is painted!!! It looks almost like a real house inside. I can top that news by saying WE HAVE HEAT!!! Lets take a moment to celebrate having a functioning heating system in a cold climate in the middle of winter! The marathon of drywall is done for now. We still have the master wing of the house to do after we move in but we would like to just pretend we are done for awhile. It was a long slow dusty process but it looks amazing. The flat walls are a cool white and the dome surface is a warm cream. All our color will come from materials not paint colors. We have plans for wood, metal and stone throughout the house. We are finally getting to install more lighting fixtures and finalize all the outlets and switches. To watch a five minute video walk through CLICK HERE . Greatroom floor outlet in the center of the room. We decided that since the room is 32' across it needed an outlet in the center where furniture would be. Kids bathroom sconces

Spider Tie System Stem Wall Forms Complete

We finished building the stem wall forms last weekend! Personally I think they look super cool and I will be a bit sad to deconstruct them after we pour them. So much work to build them only to take them apart again and then just bury the whole thing underground. The original plan was to pour the stem wall on Friday October 11th but our weather was once again not cooperating. We are got yet another rain storm fueled by a storm/hurricane that thankfully mostly missed us. Because of this storm we are now scheduled to pour it on Monday October 14th. This was quite the ambitious DIY project for us. I can understand why we couldn't even get a company to put in a bid. Part of me is amazed that we pulled it off...so far. The truth will be in how it holds up to the concrete. It took almost 3000 screws to put the plywood skin on the Spider Tie towers and we cut 120 sheets of plywood! We joked that we were the Dometastic saw mill. Watch some videos of the process. It is